TDI VCDS Fuel Actual vs. Requested: Understanding the Discrepancies

A common question among TDI owners using VCDS diagnostic software is understanding the difference between actual and requested fuel values. This article explores potential causes for discrepancies, specifically focusing on MAF readings in a TDI with an EGR delete.

MAF Readings and EGR Delete

A Volkswagen TDI with 351,000 miles and an EGR delete exhibits significantly higher actual MAF (Mass Air Flow) readings compared to specified values at idle (520 vs. 250). This difference persists even when revving the engine. While an EGR delete can influence MAF readings, the extent of the discrepancy raises questions. The EGR system recirculates exhaust gases to reduce NOx emissions. Its removal alters the intake air composition, potentially affecting MAF sensor readings. However, a near doubling of the expected value suggests other factors may be at play.

Potential Causes of MAF Discrepancies

Several issues could contribute to this significant difference:

  • MAF Sensor Contamination: A dirty or failing MAF sensor can provide inaccurate readings. Cleaning or replacing the sensor is a common first step in troubleshooting.
  • Vacuum Leaks: Unmetered air entering the engine through leaks can skew MAF readings higher. Inspecting and addressing vacuum leaks is crucial.
  • Boost Leaks: Similar to vacuum leaks, boost leaks allow pressurized air to escape, affecting the measured airflow. Checking for boost leaks in the intake system is recommended.
  • VCDS Measurement Errors: While less likely, ensure the correct measuring blocks are selected in VCDS and the software is up-to-date to minimize potential errors. Double-check connections and procedures.
  • ECU Tuning/Modifications: If the ECU has been remapped or modified, the specified MAF values might not reflect the actual operating parameters.

Analyzing Other VCDS Readings

The provided data from Measuring Block Group 11 shows the actual boost pressure (989 bar) closely matching the specified value (999 bar) at 882 RPM, indicating proper boost control. The N75 duty cycle at 24.7% suggests normal operation at idle. Measuring Block Group 13 displays slight deviations in injection quantity across cylinders, which are generally within acceptable tolerances at idle.

Further Diagnosis

To pinpoint the cause of the high MAF readings, consider these steps:

  • Log Data: Record MAF, boost pressure, and engine speed data while driving under various load conditions. This can reveal patterns and inconsistencies.
  • Smoke Test: Perform a smoke test to identify vacuum/boost leaks.
  • Consult Factory Repair Information: Refer to official repair manuals for specific diagnostic procedures and tolerance values for your engine code.

Conclusion

While an EGR delete can influence MAF readings in a TDI engine, a significant discrepancy like the one observed warrants further investigation. Several potential causes, including MAF sensor issues, vacuum/boost leaks, or ECU modifications should be explored. Utilizing VCDS logging capabilities, performing a smoke test, and consulting factory repair information will help identify the root cause and ensure proper engine operation.

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